Pressure Ranges of Industrial Vacuum System

Industrial Vacuum systems can be placed into the following groups of pressure ranges:

• Rough/Low Vacuum: 1000 to 1 mbar / 760 to 0.75 Torr
• Fine/ Medium Vacuum: 1 to 10-3 mbar / 0.75 to 7.5-3 Torr
• High Vacuum: 10-3 to  10-7 mbar / 7.5-3 to 7.5-7 Torr
• Ultra-High Vacuum: 10-7 to 10-11 mbar / 7.5-7 to 7.5-11 Torr
• Extreme High Vacuum: < 10-11 mbar / < 7.5-11 Tor

Gas Transfer Pumps 

Transfer Pumps transfer gas molecules by either momentum exchange (kinetic action) or positive displacement. The same number of gas molecules are discharged from the pump as enter it and the gas is slightly above atmospheric pressure when expelled.  The compression ratio is the ratio of the exhaust pressure (outlet) to the lowest pressure obtained (inlet).

Kinetic Transfer Pumps

Kinetic transfer pumps use high speed blades or introduced vapor to direct gas towards the outlet, working on the principle of momentum transfer. These types of pump can achieve high compression ratios at low pressures but  typically don’t have sealed volumes.

Positive Displacement

Pumps which work by mechanically trapping a volume of gas and moving it through the pump are known as positive displacement pumps. Often designed in multiple stages on a single drive shaft, the isolated volume is compressed to a smaller volume at a higher pressure, and finally the compressed gas is expelled to either atmosphere or the next pump. To provide a higher vacuum and flow rate two transfer pumps are often used in series. 

As mentioned previously, positive displacement vacuum pumps are used to create low vacuums. This type of vacuum pump, expands a cavity and allows the gases to flow out of the sealed environment or chamber. After that, the cavity is sealed and causes it to exhaust it to the atmosphere. The principle behind positive displacement vacuum pump is create a vacuum by expanding the volume of a container. For example in a manual water pump, a mechanism expands a small sealed cavity to create a deep vacuum. Because of the pressure, some fluid from the chamber is pushed into the pump’s small cavity. After that, the pump’s cavity is then sealed from the chamber, opened to the atmosphere and then squeezed back to a minute size. Another example of positive displacement vacuum pumps is like a diaphragm muscle expands the chest cavity, causing the volume of lungs to increase. This expansion results to creating a partial vacuum and reducing the pressure, which is then filled by air pushed in by atmospheric pressure. The examples of positive displacement vacuum pumps are liquid ring vacuum pumps and roots blower which are highly used in various industries to create vacuum in confined space.

Entrapment Pumps

Pumps which capture gas molecules on surfaces within the vacuum system are unsurprisingly known as, Capture or Entrapment Pumps. These pumps operate at lower flow rates than vacuum pumps such as transfer pumps, however, they can provide extremely high vacuum, down to 10-12Torr. Capture pumps operate using cryogenic condensation, ionic reaction, or chemical reaction and have no moving parts, therefore creating oil-free vacuum.

Those Entrapment Pumps that work using chemical reactions, perform more effectively as they are usually placed inside the container where vacuum is required. Air molecules create a thin film which is removed as the pumps operation cause a chemical reaction to the internal surfaces of the pump. Entrapment pumps are used along with positive displacement vacuum pumps and momentum transfer vacuum pumps to create ultra-high vacuum.